AI Powered Sensors                 

We present our next-generation AI-powered sensors for predictive maintenance and condition-based monitoring in Industry 4.0.

WearSense

Predicts the Remaining Useful Life of your drill bits.

WearSense

Embrace smarter operations and avoid material damage costs with proactive data-driven insights.

Predictive Maintenance

Empower your operations with predictive maintenance - where Industry 4.0 transforms reactive repairs into proactive performance

Remaining Useful Life

Stay ahead of the curve with predictive maintenance by anticipate issues, extend asset life, and eliminate costly surprises with smart monitoring

Condition Based Monitoring

Transform downtime into uptime - With condition-based monitoring and AI insights, predictive maintenance is your key to operational excellence.

WearSense in Action

WearSense is an Innovative Solution

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Remaining Useful Life

Leveraging AI and advanced sensors, it enables precisely estimating the remaining useful life (RUL) of tools(i.e drill bits).

Plug & Play

Our system allows for effortless installation by simply applying the sensors and integrating seamlessly with existing configurations, ensuring quick deployment without significant modifications.

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Downtime Reduction

Accurately estimating the remaining useful life (RUL) of drill bits optimizes tool usage in precision machining of high-value individual parts

Local Training and collaborative Learninig

It supports local AI training and facilitates collaborative learning among similar models, improving predictive accuracy through information sharing.

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Results Achieved

93%

Accuracy

In identifying the different processing phases with a precision of 93%.

20%

Downtime Reduction

By setting appropriate thresholds, we have enabled the replacement of tools, eliminating breakages and achieving reliability and a reduction in machine downtime of 20%.

25

Modular System

Our system allows the use of audio, vibration, and power sensors. We have tested our models on 25 data channels

8

Local Training

Through transfer learning with our pre-trained models, we can have a model trained on new data in 8 hours.

OUR BEST PARTNERS

Facts & Numbers

Organizations still rely on spreadsheets for Maintenance Management. [1]

Only 30% of companies have sensor Data in sufficient Quantity & Quality. [1]

Impact on the Revenue of unplanned downtime. [2]

800

Machine downtime hours per year.[3]

  1. Maintenance Statistics and trends to watch in 2025. fabrico.io/blog
  2. Digital industrial Evolution with predictive Maintenance, Are European business ready to streamline their operations and reach their level of efficiency - Milos Milojevic, Franck Nassah.
  3. Unplanned Downtime Cost - Forbes Report